Tactical Labs works with Baylor University for NS Fiber Manufacturing

At Tactical Labs, innovation begins at the material level. Our Next-Structure (NS) Basalt Fiber technology—developed in partnership with Baylor University—is reshaping what’s possible in defense and aerospace composites.

25% Less Than Carbon Fiber — 10% Total Cost Reduction

Our NS Fiber offers a 25% reduction in material cost compared to aerospace-grade carbon fiber, while maintaining outstanding tensile strength, heat tolerance, and chemical resistance.

When applied through our proprietary resin bonding process, this translates to a minimum 10% total system cost reduction—without compromising structural integrity or mission performance.

Engineered With Baylor University

Working alongside Baylor’s engineering and materials programs, we’ve validated key mechanical and chemical performance metrics of NS Basalt composites, confirming their ability to replace aluminum, carbon, and polymer-based systems in tactical and expeditionary applications.

This collaboration demonstrates Tactical Labs’ commitment to merging academic innovation with real-world defense manufacturing. Together, we’re building lighter, tougher, and more sustainable materials for the next generation of American defense systems.

Building the Next Standard

Our mission is clear: to reduce weight and cost while enhancing strength and resilience across every system we touch.